We need an exact cutting list
Ready-cut only works if the dimensions are agreed precisely — component by component, with tolerances. A vague enquiry produces a vague quotation.
Pallet Material Supply
Boards, blocks, stringers and ready-to-assemble components cut to your dimensions — so your line assembles pallets instead of cutting timber.
Overview
Buy the Component, Not the Cutting Work
Most pallet manufacturers spend a surprising share of their day converting timber rather than building pallets — ripping, docking, notching, handling offcuts and sweeping up. All of that is cost that does not appear on the timber invoice.
Apart from manufacturing complete pallets, we prepare and supply ready-to-use pallet material to pallet manufacturers and packaging companies: cut to your dimensions, bundled by component, ready to go straight to assembly.
- Pallet boards
- Timber blocks
- Stringers
- Notched stringers
- Ready-to-assemble sets
- Cut to your dimensions
- What it is
- Pallet components cut to finished size
- Components
- Deck boards, blocks, stringers, bearers, cut timber
- Species
- Radiata pine, Southern Yellow Pine
- Cut at
- Our own sawmill, Gandhidham, Kachchh
- Sizing
- To your drawing or cutting list
- Bundling
- Sorted and strapped by component
- Condition
- Green or kiln dried
- Treatment
- Untreated or ISPM-15 heat treated
- Supplied to
- Pallet manufacturers, packaging companies
- Best suited to
- Anyone assembling pallets in volume
Origin & Sourcing
Cut Once, at the Mill
The cutting happens where the saw, the offcuts and the waste handling already are. You receive finished components, bundled by type, in the quantities your build ratio needs — so many deck boards, so many blocks, so many stringers.
Material is the same imported stock behind our own pallets: New Zealand radiata pine and Southern Yellow Pine from Uruguay and other international markets, sawn and graded at Gandhidham.
For a customer running an assembly line, this converts a variable in-house cutting cost into a fixed per-component price.
Strengths
Your line should be assembling, not sawing.
Ready-cut material costs more per piece than random timber and almost always costs less per finished pallet, once labour, machine time and waste are counted honestly.
Cuts processing time
Components arrive at finished size. The line moves straight to assembly instead of converting timber first.
Reduces labour requirement
Less cutting, less handling, less sorting and less sweeping — the same output with fewer people tied to the saw.
Frees up machine capacity
Saw hours, blade wear and the floor space around the cutting station all come back to you.
Less wastage on your floor
Offcuts, sawdust and disposal stay at our mill, where they are already part of the process.
Fewer production delays
A steady flow of finished components keeps assembly running instead of waiting on cutting.
Consistent, repeatable sizes
Cut to one drawing, bundled by component — so every pallet on the line goes together the same way.
Limitations
What to Keep in Mind
Every timber has a working range. These are the honest limits of ready-cut pallet material — knowing them up front is what keeps a consignment from going wrong.
Less flexibility once cut
Components cut to one drawing cannot be re-purposed for a different pallet size without loss. If your sizes change often, factor that in.
Storage space by component
Bundles arrive sorted by component type, which needs a little more organised space than a random timber pile.
Moisture still has to be managed
Cut components move as they dry, exactly as any other timber does. Green components should be used reasonably promptly or stored properly.
Minimum quantities apply
Cutting a line to one drawing only makes sense above a certain volume. Small trial quantities are possible but priced differently.
Not durable untreated
Cut components carry no natural decay or termite resistance. Export or long-storage work needs heat treatment or preservative treatment.
Applications
Where It Is Used
Components are specified by the pallet they build.
Pallet deck boards
Top and bottom deck boards docked to the finished pallet width.
Timber blocks
Corner and centre blocks for block-type pallet construction.
Stringers
Longitudinal members for stringer-type pallets, notched if required.
Bearers
Load-bearing members for heavy-duty pallets and skids.
Ready-to-assemble sets
Complete component sets in the build ratio for one pallet.
Packing case parts
Cut frame members, cleats and sheathing for crate assembly.
Customized cut timber
Any section docked to a fixed length on your drawing.
Repair stock
Replacement boards and blocks for pallet repair operations.
Specifications
Typical Component Sizes
These are the ranges most often ordered. Your drawing governs — these are only a starting point for the conversation.
| Component | Typical thickness | Typical width | Typical length |
|---|---|---|---|
| Top deck board | 15 – 22 mm | 75 – 150 mm | To pallet width |
| Bottom deck board | 15 – 22 mm | 100 – 150 mm | To pallet width |
| Stringer | 32 – 50 mm | 75 – 150 mm | To pallet lengthNotched on request |
| Block | 75 – 100 mm | 75 – 145 mm | 75 – 145 mm |
| Bearer (heavy duty) | 50 – 100 mm | 75 – 150 mm | To pallet length |
| Customized component | As specified | As specified | As specified |
Swipe the table sideways to see every column.
Specifications are confirmed per order
Send your drawing or cutting list with the quantity of each component per pallet and the monthly pallet volume. We will confirm sizes, bundling and price against it.
Handling & Storage
Store It by Component, Use It in Order
Cut components are finished goods. Treat them like finished goods and the line runs smoothly.
- Keep bundles sorted by component — mixing blocks and boards costs more time than it saves space.
- Store under cover, off the ground, on level bearers.
- Use stock first-in-first-out; do not let green components sit for months.
- Sticker green components if they will be held for any length of time.
- Check a sample from each bundle against the drawing before the line starts.
- Keep ISPM-15 heat treated components clearly separated from untreated stock.
- Agree a tolerance on the cutting list up front so acceptance is never a dispute.
Pallet Material Supply
Send your component drawing.
Sizes, quantities per pallet and monthly volume — we will quote per component.